Process thermodynamic - Enthalpy

As we have seen, in a Hall-Héroult cell the molten aluminum is produced according to the following reaction:

Alumina Reduction Reaction

This reaction occurs at constant temperature T (the bath temperature) and constant pressure p (the atmospheric pressure).

Enthalpy

When we speak of enthalpy, we are talking of the 1st law of thermodynamic or, in other words, of the energy conservation principle. In the case of an alumina reduction cell, from the external the only energy we input is electrical energy (WEl). This energy is partially used by the  cell to produce aluminum while the rest is dissipated as heat. So we can write:

Electrical Energy Input

This equation tells us that the electrical energy we supply from the external is used to: 1) increment the internal energy content of the products of the reaction (1) compared to the internal energy of the reactants (term ΔU), 2) give the energy necessary for the CO2 bubbles to expand under the atmospheric pressure p (term pΔV), 3) the remaining part of WEl is lost in the external as heat (term QD).

We also know that the term (ΔU + pΔV ) is equal to the enthalpy change ΔH, so we can rewrite the (2) as:

Electrical energy input and change in enthalpy

Using thermodynamic tables and the basic reaction (1) we can calculate the enthalpy of the reaction, or, in other terms, the minimum energy required to produce aluminum.

But for a better estimation of the enthalpy we need to take in considerations the following practical aspects:

  • We need to consider the energy necessary to heat the reactants from the ambient temperature up to the bath temperature
  • The process is not 100% efficient, so we need to take into account the loss in current efficiency

With these considerations, if x is the current efficiency expressed as a fraction (CE = x ∙ 100%), (1-x) is the fraction of aluminum which reoxidizes and the (1) can be rewritten as:

Alumina Reduction Reaction with Current Efficiency

Considering an electrolyte saturated with α alumina, with PCO2 = 1 atm, at a temperature of 977°C, inserting the proper figures from the thermodynamic tables we have:

Change in Enthalpy - Energy required

This equation takes into account:

  • The energy required to heat the reactants from ambient temperature to 977°C
  • A current efficiency lower than 100%

At 100% current efficiency:

Energy Required

The (5) should be further modified if we consider an electrolyte not saturated with alumina (as is the real case) and the fact that usually the alumina delivered to the cell is mostly γ alumina, but these changes introduce only slight modifications to the (5).